Inside the Chevrolet Bolt EV

The Chevrolet Bolt EV. (©General Motors)
GM recently released the specs on their 2017 Chevrolet Bolt Electric Vehicle (EV) not long after unveiling the completed vehicle at CES 2016.

GM engineers designed the Bolt EV’s propulsion system to offer a range of more than an estimated 200 miles on a single charge. The drive system uses a single high capacity electric motor to power the car.

Constructed from steel and aluminum, the front-wheel drive, five-passenger, five-door and all-electric crossover utility vehicle has a maximum speed of 91mph (145kph).

The electric motor has an offset gear and shaft configuration to meet the 200mi estimate and is capable of producing up to 266lbs-ft (360Nm) of torque and 200hp (150kW).

With a final drive ratio of 7.05:1, the Bolt EV can go from 0-60mph in under seven seconds.

(© General Motors)
The 2017 model will control power delivery with Chevrolet’s first Electronic Precision Shift system. The shift and park-by-wire system will send electronic signals to the Bolt EV’s drive unit to manage delivery of power and torque based on drive mode selection and accelerator inputs. An additional benefit of the new shift system comes from the added interior space and layout.

Bolt EV’s Battery Offers over 200 miles of Range

The engineers behind the Bolt EV battery teamed up with strategic partner LG Electronics to develop the vehicle’s new cell and battery pack.

Preliminary specifications detail a 60kWh lithium-ion battery pack with 288 lithium ion cells. The cells are arrayed in five sections with 10 modules and 96 cell groups (three cells per group). The battery pack weighs 906lbs (435kg) total.

“You usually have a battery cell that delivers either the desired levels of energy or power, but not traditionally both,” said Gregory Smith, Bolt EV battery pack engineering group manager. “With this cell design and chemistry we were able to deliver a battery system with 160 kilowatts of peak power and 60 kilowatt hours of energy.”

The Bolt EV’s battery, similar to the Chevrolet Volt’s, uses active thermal conditioning to keep the battery at optimum temperature.

Cells are arranged in a “landscape” format, similar to Faraday Future’s FFZERO1. Each cell measures 3.9in (100mm) high and 13.1in (338mm) wide. Lower profile cell design allows for additional interior space.

Chevrolet Bolt EV Battery System. (© General Motors)
The Bolt EV’s battery system is mated to a standard equipment 7.2kW onboard charger for regular overnight charging from a 240-V wall box. A commute of 50mi can be recharged in under two hours. Alternatively, the optional DC Fast Charging system with an SAE Combo connector can charge 90mi of range in 30 minutes.

However, outside temperatures may effect charging times.

Bolt EV utilizes Regenerative Braking for One Pedal Driving

The Bolt EV features a new regenerative braking system to allow for one pedal driving.

Increased regenerative deceleration and software controls allow the vehicle to slow down and come to a complete stop without using the brake pedal in certain driving conditions. Drivers can bring the Bolt EV to a stop when driving in “Low” mode or by holding the Regen on Demand paddle located on the back of the steering wheel and lifting their foot off the accelerator.

However, wise drivers won’t rely on the technology in heavy rain or during particular bad winter days. This is a technology best used cautiously – the brake pedal will not be eliminated any time soon.

(© General Motors)
The Chevrolet Bolt EV is scheduled to enter production in October of 2016. An exact list price has not yet been released, but speculation puts it between USD$30,000-40,000 after government subsidies.

With key competitors in the Nissan Leaf, BMW i3, Ford Focus Electric, Kia Soul EV, VW eGolf and Mercedes-Benz B-Class Electric, it’s looking certain that the big auto names are ready for a market turning electric.

For those wondering what this may mean for Tesla, follow the link to find out Why Tesla May Not be the Future of Electric Cars.

For more information on the Chevrolet Bolt EV, visit www.chevrolet.com.