Machinery at IMTS 2016: 5-Axis Milling, 3-Axis Gundrilling and More

DATRON Dynamics High-Speed Milling Machine

The DATRON neo milling machine.
DATRON Dynamics Inc. will be showing the DATRON neo compact, high-speed milling machine at IMTS this year. This will be the first time that this new machine will be demonstrated in the North American market.

Designed to deliver a productive, in-office machining solution, the DATRON neo offers simple, clean operation, and easy post-processing. The neo enables design professionals to create precision models, prototypes and three-dimensional metal parts without leaving the workplace.

With its operation terminal featuring DATRON’s own “next” software, this compact milling machine is intended to appeal to machining beginners. The neo combines an interior camera and a multi-function touch screen interface.

The neo’s integrated camera and 3D touch probe is designed to eliminate the task of setting up jobs by using automatic recognition of the workpiece location, which is drawn by the operator directly onto the touch screen. The interface guides users through the milling process much like a smartphone or tablet app. 

Inside the DATRON neo milling machine.
“The DATRON neo’s compact design and friendly interface resemble that of a 3D printer,” said Robert Murphy, vice president of DATRON Dynamics, Inc. The ergonomic design of the machine allows operators to load a workpiece from a position above the machining table while the height and angle of the workpiece is automatically setup at the operating terminal. The machine fits through a standard doorway and can be easily installed within a few hours.

Designed for rapid tooling, design communication and short-run manufacturing, the DATRON neo is capable of milling a variety of materials up to 20” x 16.5” x 9” in size with its 40,000 RPM spindle and 24 station automatic tool changer.

Just before the official market launch, this industrial milling solution received the red dot industrial design award 2016. The DATRON neo machining system will be demonstrated live at IMTS Booth N-6021, September 12-17, 2016 at McCormick Place in Chicago.

For more information, visit the DATRON Dynamics website.


GROB Systems 5-Axis Machines

The GROB G350-II universal machining center.
GROB Systems brings the G-Series universal machining centers to IMTS this September. Based on a horizontal machining center platform, these 5-axis machining centers utilize retractable spindle and swivel-rotary table to enable accessibility to the workpiece even with long tools.

The new model—theG350 - Generation 2—has significantly improved dynamics, faster tool changes and expanded tool magazine capacity. By redesigning the tool magazine, the overall width has been reduced from 2,450 mm (96.5”) to 2000 mm (79”) for a more compact footprint. The maximum part size is 600 mm in cylinder x 600 mm in height (23.6” x 23.6”).

GROB machining.
The mid-size G-550T will be shown with the turning option for parts up to 900 mm in cylinder (Ø 35.4”). The high-speed table rotates at 800 rpm while compensating for uneven loads. Maximum part height is 730 mm (28.7”), and longest tool is 500 mm (19.6”). All G-Series models feature the GROB-designed and built table with 225 degrees of rotation in the A axis, and continuous 360 degrees in B axis. It is possible to completely invert the table for upside-down machining while chips free-fall away from the part.

If you need high-volume or lights-out production, GROB provides a range of automatic pallet-changers, automation systems and expanded tool magazines. At IMTS 2016, GROB will show the new rotary pallet storage system (PSS-R), available in three sizes to accommodate five to 13 pallets (630 mm x 630 mm pallet size). The system can be retrofitted to existing machines.

All GROB machines are MTConnect compliant with an optional adapter.

For more information, visit the GROB website.


Hardinge Bridgeport Milling Machines

The Bridgeport XT 630 5-axis vertical machining center.
On display for the first time at IMTS 2016 is the new Bridgeport XT 630 5-Axis vertical machining center. This new- generation machining center is a fully-digital machine tool designed to achieve maximum capacity and performance in the aerospace, mold & die, medical and automotive industries.

This machine has been developed to provide a solution to meet the demands of metal cutting users. Manufactured from grey cast iron, the Bridgeport XT 630 5-Axis is offered with a Siemens 840D-SL control with a 19” LCD.

Axis travels are X: 762mm (30”) Y: 630mm (24.8”) and Z: 600mm (24”). Standard machine equipment includes Big Plus CT40 spindle, 15,000 RPM direct-coupled spindle with oil chiller, coolant chip flush system, three color stack light, 40 tool swing-arm ATC, pre-wiring for Renishaw part probe, through-ball screw chiller, preparation for through spindle coolant (with a rotary union) and A & C axis encoder. 

The Bridgeport V480 APC vertical machining center.
The Bridgeport CONQUEST V480 APC vertical machining center with integrated automatic pallet changer is a compact machine developed for applications that require accuracy as well as high volume production.

The Bridgeport CONQUEST V480 APC features rapid traverse rates of 1,417 inches per minute X, Y and Z and acceleration rates of X: 6m/sec², Y: 4.6 m/sec², Z: 3.75m/sec². A Mitsubishi M70V control with NAVI MILL programming is standard. The Bridgeport CONQUEST V480 APC is suitable for both job shop and OEM.

The Bridgeport V1000 vertical machining center.
The Bridgeport CONQUEST V1000 provides rapid traverse of 1692 inches per minute on X&Y axes and 1417 inches per minute on the Z- axis and is equipped with a Mitsubishi M70V control with NAVI MILL programming and 10.4” LCD.

The machine features a direct-drive 20HP, 10,000 RPM (12,000 & 15,000 RPM option) spindle motor with 110 ft-lbs of torque and a 30-tool swing-arm automatic tool changer. Large 45mm ball screws provided on all axes and 35mm linear guides are standard on the X-axis with 45 size guides on the Y & Z-axes.

For more information, visit the Hardinge website.


Eldorado 3-Axis Gundrilling Machine

The Eldorado KM75-48 3-axis gundrilling machine.
The Eldorado KM75-48 is a 3-axis gundrilling machine used to manufacture products like transmission shafts, manifolds and mold matrices. The machine includes updated Beckhoff controls with G-Code programming. Complex gundrilling operations can be performed with a single fixturing setup.
Inside the Eldorado KM75-48 3-axis gundrilling machine.
The KM75-48 features a “knee” fixture table to provide 3-axis CNC gundrilling capability. Drill capacity is .98 to 19.1 mm (0.078” to 0.75”). Drill slide travel in the Z-axis is 1219 mm (48”), with table travel of 610 mm (24”) in the X-axis and 305 mm (12”) in the Y-axis.

The machine incorporates hardened and ground box ways and hand-scraped mating components (versus linear guide ways and milled surfaces). Standard elements are also included on the KM75-48, such as the F18 high-pressure coolant system and a machine enclosure.

Eldorado gundrilling machines are built-to-order by Kays Engineering in their Marshall, Missouri facility. Eldorado products will be on display at IMTS 2016 in Booth #S-8376.

To learn more visit the Kays Engineering website.


Okuma Vertical Machining Center

The MU-5000V vertical machining center.
Okuma’s MU-5000V vertical machining center is designed for 5-axis multi-sided machining. Standard ball-screw cooling and a rigid left-right, mobile trunnion table support precision and heavy-duty cutting power in a compact footprint. The low center of gravity in workpiece movement gives this machine the ability to machine difficult materials and a wide range of workpieces. At IMTS this machine will be shown cutting a diffuser for the aerospace industry on stainless steel.

 This workhorse is available with a standard No. 40 or 50 spindle, providing a configuration for nearly any 5-axis job. An in-machine coil chip conveyor allows for safe, reliable chip discharge. Close proximity of the spindle and control panel in addition to easy access to the workpiece give this machine significant operator functionality.

The MU-5000V also has an array of automation options. The design places the pallet changes at the back of the machine, allowing connection to a PALLETACE flexible manufacturing system, pallet pool, large capacity ATC and robots.

The MU-5000V can be equipped with Okuma’s exclusive Super-NURBS function, enabling high feed rates and ultra-fine finishes. Optional Machining Navi monitors cutting conditions and displays optimal spindle speed to eliminate chatter.

5-Axis Auto Tuning achieves higher accuracies by automatically measuring and correcting machine misalignments. Okuma’s Thermo-Friendly Concept and Collision Avoidance System are standard Intelligent Technologies to ensure this 5-axis machining center performs consistently from the first part to the last, regardless of warm up time or ambient temperatures and the machine is protected from potentially harmful crashes.

Key Features of Okuma’s MU-5000V

Axis Travels X/Y/Z                            mm (in)                800/1050/600 (31.5/41.3/23.6)

C-Axis                                                   degrees                360 infinite

Rapid Traverse                                  m/min (ipm)      X, Y, Z: 50 (1969)

Rapid A-C                                            deg/min               18,000

Maximum Load                                 kg (lb)                   500 (1,100)

For more information, visit the Okuma website.


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