Omron to introduce New i4 SCARA product family. (Photo: Omron, PR050)
Omron Corporation announced today at Automatica, a European exhibition for smart automation and robotics, that it will be introducing a new line of SCARA robots. Named the “i4,” the new generation of SCARA robot aims to save space during installation, and allow easier configuration into existing production lines. According to Omron, the i4 is fast, repeatable, easy to operate and flexible for multiple configurations and applications.
If you’re currently attending Automatica, stop by at Booth 310 in the B5 Hall to see Omron’s new i4 SCARA firsthand.
Manufacturers around the world are facing major challenges in having to produce a high mix low volume of products and shorter product life cycles while dealing with labor shortage issues. Therefore, manufacturing companies must maintain flexibility in quick changeovers and production line layout changes. They are also challenged by sudden stops, and more than ever need to meet the demands of high accuracy and speed during assembly processes.
To meet these challenges, the i4 line features communication through EtherCAT, enabling synchronization between other automation devices. This facilitates advanced assembly, inserting and mounting processes that require high accuracy and demanding throughput, as well as ensured quality control with vision integration.
Also, i4 has built-in signals for preventive maintenance, allowing users to mitigate unplanned downtime. Omron hopes that the features of the i4 makes it possible for this new SCARA line to meet the demands of mass customization, allowing manufacturers to produce high mixes of products at low volume to offer a wider array of goods to people.
Omron’s Goals for i4
Simplifying Installation
The compact controller (iCS) is integrated into the base, minimizing footprint and wiring with no flyover cable, and making the i4 easier to install. The i4 also has the EtherCAT module connected directly on the robot controller and arm, which allows users more flexibility in configuring the equipment. The i4 series will run on interactive software that will make it easier for users to program and use the robots.
Reducing Unplanned Downtime
The i4 is the world’s first SCARA robot with a built-in display designed to simplify troubleshooting and predictive maintenance. The i4 communicates with users to reduce unscheduled downtime, using a light ring and display embedded into the base that indicates the right operations to perform at the right times. The light rings serve as the world’s first robot “health” lighting indicator, informing users of its current mode, such as, “warranty update required.” With the new i4, manual checks and maintenance plans are no longer necessary, which can save opportunity loss.
Maintaining High Speed and High Accuracy
Omron’s new i4 has EtherCAT connectivity, which allows the i4 robots to communicate with other equipment in the production line. By synchronizing robots with devices such as controllers, vision sensors and servo motors, users could benefit by establishing a more optimal production line with advanced speed and accuracy. This will enable complex assembly tasks that were not possible before.