The World’s First 3D Printed Race Car

Competing in the prestigious Formula Student 2012 challenge, a 16-man team of next-generation engineers from Group T have unveiled the world’s first race car created in great part through 3D printing: the Areion.

Named after the divinely-bred, extremely swift, immortal horse of Greek mythology, the Areion is a powerhouse of innovation and green technology. On July 31st, it lived up to its name on the Hockenheim race circuit by going from zero to 100km/h in just 4 seconds and achieving a top speed of 141km/h on the track. Cutting-edge technologies incorporated into their eco-friendly race car included an electric drive train, bio-composite materials, and of course, additive manufacturing on a grand scale with Materialise.

Using Materialise’s Mammoth stereolithography machines, the Formula Group T team were able to not only print the entire body of the car, but to also integrate some unique features directly into the design.

Printed directly onto the nose of the race car is a shark skin texture, similar to that found on high-tech competition swimsuits. As with the swimsuits, the aim of the teeth-like ridges is to reduce drag, increase thrust, and improve performance on race day.

Both the right and left side pods were designed and printed with complex cooling channels. Printed into the left-side pod are a nozzle behind the radiator and a diffuser, which optimize cooling by creating the ideal flow of air through the radiator. In the right-side pod, complex channels were developed and printed to create a cyclone effect that removes water and dirt from the air before it enters the engine compartment.

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