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A Digital Controller for Digital Power Designs

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The Demands of a Power Supply Controller

F2803x Piccolo Microcontroller.
From solar panels to electric motors, the types of applications that need digital power control are vast. Yet, the design of an adept and reliable power supply requires advanced technological capabilities and expertise, principally in digital power control and monitoring. As electrical engineers can attest, there is nothing worse than the dreaded odor of failing electrical components and the realization of an insufficient design.

To amply regulate a power supply, a digital controller with advanced technologies is required. C2000™ Piccolo™ microcontrollers from Texas Instruments Inc. are primed for the job with the processing performance, actuation technology, and sensing precision to proficiently and reliably control a digital power supply:
  • C2000’s C28x™ processing core is optimized for math instructions used in a digital power control processing, allowing it to support greater performance on lower cost MCUs.
    • Moreover, select Piccolo MCUs (F2803x, F2806x and F2807x) even include a secondary processing core—the CLA co-processor—allowing tasks to be partitioned and multiple power control loops to be independently operated.
  • High resolution and completely configurability PWM’s empower adept actuation of even the most advanced power supply topologies.
  • Rapid sensing 12-bit ADC’s allow for higher power supply operating frequencies to enable greater performance, reduced board area, and lowered costs.

C2000 MCUs in Power Converter Designs

TI’s TIDMx family of power control systems take full advantage of the C2000 microcontroller’s abilities. Three particular TI reference designs that use the controller include: a two phase interleaved power factor correction (PFC) design; a phase-shifted full bridge DC/DC design; and a resonant LLC half bridge DC/DC design.


TIDM-2PHILPFC Correction converter
for Two-Phase Interleaved Power
with Power Metering.
The TIDM-2PHILPFC design converts AC (95VAC to 265VAC) input to high voltage DC (400VDC output at 700W) with power factor correction (PFC). It does this through regulated control of two 180 phase shifted boost power stages. Additionally, it includes power metering functionality to monitor rectified and RMS input voltages and power.





TIDM-PSFB-DCDC Full Bridge
Phase-Shifted DC/DC Power Converter
The phase-shifted full bridge DC/DC power converter board TIDM-PSFB-DCDC converts a 400VDC input to 12VDC output, rated to 50 amps. The C2000 Piccolo microcontroller implements high performance peak current model control as well as synchronous rectification, all without any external support circuitry. This is a distinctive capability amongst microcontroller-based designs.




TIDM-RESLLC-DCDC Resonant LLC
Half-Bridge DC/DC Converter
The resonant LLC half-bridge DC/DC converter board TIDM-RESLLC-DCDC takes a high voltage DC input (375V-405VDC) and converts it to a 12VDC output, rated to 25 amps. Utilizing the advanced features on the C2000 Piccolo microcontroller, power-efficient operation of the half-bridge DC/DC converter is achieved through high frequency and low loss resonant switching.



TIDM-BLPFC Bridgeless Power
Factor Correction Converter
The bridgeless power factor correction converter board TIDM-BLPFC provides 300W power without the need for an input diode bridge configuration. A C2000 Piccolo microcontroller is handling the power factor correction in a two-stage configuration. Its wide input voltage range (95VAC to 265VAC) and the 400VDC output at 300W makes this a useful design for high DC voltage needs.


Each of these designs includes a quick start guide and a GUI-based interface to quickly get the boards up and running. Further documentation and examples are also provided for further experimentation.

C2000 Power Conversion Reference Material

As with all TI reference designs; schematics, design guides and design files are included for each of these kit-based boards.

First, the controlSUITE software package includes the relevant programs for each of the boards. TI has also produced a series of power supply workshops centering on the C2000 microcontrollers. After all, there is nothing like hands-on interaction and experimentation.

The Piccolo MCU high voltage digital power supply developer’s kits will also help with the experimentation to implement your design. With the kit, you can quickly and easily make changes that suit the specific needs of each application.

Next, the digital power software library contains a series of macro-based functions and re-usable code blocks. These code blocks can be used to handle PWM, power factor correction, sine wave analysis, and debugging modules. These software tools support all of the C2000 power conversion reference designs.

Additionally, a quick search of the TI E2E Community for C2000 microcontroller digital power applications yields a trove of information and discussions. Likewise, the C2000 wiki provides information that can get engineers started with the implementation of their power designs.

Finally, if you need assistance narrowing down the best TI reference design for your equipment, then see the C2000 MCU Digital Power Selection Guide .

Needless to say, if you need to implement a power conversion design for your digital equipment, then TI has a guide that will get your product to market quickly … and without that smoky fizzle.

Texas Instruments has sponsored promotion of their industrial communications solutions on ENGINEERING.com. They have no editorial input to this post - all opinions are mine. Bruce Schreiner

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